SERVICES
THE MOST EXCITING SERVICES ARE AT ONE PLACE
SERVICES
This consultancy is managed by professionals who are well experienced in Polyester and Nylon Yarn manufacturing industry
Rao Engineering Consultancy provides services and support for all phases of project concept, study, planning, design, selection of machinery, civil construction, detailed engineering, erection and commissioning of Polyester and Nylon Yarn manufacturing Plants set up (POY/FDY/DTY).
We are a professionally managed Engineering Consultancy established with a view of providing comprehensive Process, Engineering and scientific solutions to set up Polyester and Nylon Yarn manufacturing plants (POY/FDY/DTY). The key management is having rich experience of 33+ years end to end process and engineering in setting up of manufacturing plants of Polyester and Nylon Yarns. (POY/FDY/DTY).
This consultancy is managed by professionals who are well experienced in Polyester and Nylon Yarn manufacturing industry.
We make an ongoing effort to developed awareness and understanding of the latest technological trends, concepts so that each client's needs can be given competent and professional consideration.
We will be with clients to improve manufacturing processes and lower production costs and lower quality costs by providing pragmatic, cost effective forward-thinking approach.
Enabling clients to optimize engineering processes, shorten project time lines, reduce costs, improve the utilization of resources and ultimately jump start their efficiencies while broadening their market value.
Planning and managing project costs, time estimates, reports, and design specifications for machinery and systems.
FUNCTIONAL AREAS:
(A) Polyester POY/FDY/DTY:
Extruder spinning process and Direct spinning process.
(B) Nylon POY/FDY/DTY:
Extruder spinning process.
SEQUENCE OF OUR COMPREHENSIVE PROJECT MANAGEMENT: for (A) and (B)
- Decide the deniers of POY/FDY/DTY to be produced based on the business plan
- General Layout drawings for full Plant in the plant site.
- Deciding water required for the plant.
- Selection of right technology for main manufacturing equipment’s of POY/FDY.
- Deciding Utilities required for the plant.
- Calculation of cost of production.
- Arranging the quotations for main manufacturing equipment’s of POY/FDY.
- Finalization of supplier for main manufacturing equipment’s of POY/FDY.
- Civil building construction drawings discussions with Civil contractor to start construction of civil building.
- Detailed Engineering.
- Arranging quotations for all the Utility equipment’s, Auxiliary equipment’s and laboratory equipment’s.
- Managing erection and commissioning of main manufacturing equipment’s with the supervision of supplier engineers.
- Arranging the contractor for erection and commissioning of main manufacturing equipment’s, • Selection of equipment’s.
- Deciding the land required for the plant site based on the business plan.
- Deciding Power required for the Plant.
- Deciding the man power required for the plant.
- Deciding main equipment’s to produce the required deniers based on business plan.
- Project cost estimation.
- Calculations for feasibility study for the plant.
- Layout drawings for main manufacturing equipment’s of POY/FDY.
- Preparation of schemes and layouts for Utility equipment’s/systems.
- Arranging Design conference meeting between main manufacturing equipment supplier and the plant engineering persons.
- Evaluation of all quotations.
- Arranging contractor for erection of Utility equipment’s, Auxiliary equipment’s and laboratory equipment’s.
- Evaluation of quality of each denier and confirm that the quality of each denier is matching with the required quality standards.
- Erection and commissioning of utility equipment’s, Auxiliary equipment’s and laboratory equipment’s along with the engineers from machinery supplier.
ADDITIONAL SERVICES BEING PRROVIDED FOR PDY/FDY/DTY OF POLYESTER AND NYLON YARN MANUFACTURING INDUSTRIES:
- Trouble shooting.
- Process control
- Efficiency improvements.
- Modernization .
- Quality improvements.
- Cost reduction
- New Product developments.
- Energy conservation..
- Process and engineering improvements..
- Specialty products: Micro yarns, dope dyed yarns, cationic dyeable yarns